Better lines.
Cleaner handover.

Sterile filling and packaging automation — we design, upgrade, qualify and support BFS, PFS, vial, cartridge and ampoule lines until production runs without interruption.

Aryan Prajwal Life Sciences Pvt Ltd

About

Founded for pharmaceutical production Enhancement.

Aryan Prajwal Life Sciences Pvt Ltd is founded in 2025. Core team with Experience more than 20 years in pharmaceutical and biotechnology manufacturing Equipment Maintenance, Trouble Shooting and Designing the new Machines as per customer requirements.

  • Major breakdown and critical maintenance support.
  • Qualified professionals having expertise in reducing Rejection rate and enhancing Production of equipment and facility.
  • Operators and engineers at your site, so production is not interrupted.
  • Filling lines taken from installation through qualification and validation, then handed to production.

Capabilities

Five ways we enter your facility.

Four delivery models for pharmaceutical manufacturing — plus the track record that backs every handover: build, upgrade, supply, run, and prove it on the floor.

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01 · Turnkey

Facility to qualified floor

From layout to validated production — design, build support and qualification as one handover.

Design · Build · Qualify
02 · Upgrade

Modernise what you own

Keep the frame. Replace weak points — mechanics, controls and SCADA — for today’s audit bar.

Mechanical · PLC / HMI · SCADA
03 · Refurbished

Proven lines, ready to qualify

Inspected, restored sterile filling assets — prepared for site acceptance on your floor.

Vial · PFS · BFS · Cartridge
04 · O & M

People and parts on the floor

Operators, preventive schedules and breakdown cover — so batches do not wait.

Operators · AMC · Breakdown
05 · Support

20+ years on the floor

Years across pharma and biotech — documentation, acceptance and AMC response as standard, not optional.

IQ / OQ / PQ · FAT → SAT · 24×7

Work process

From requirement to qualified production.

A clear sequence — so scope, risk and acceptance are agreed before steel is cut or code is written.

01

Research & Analysis

Capture the product, format, capacity and compliance need. Define the concept and prove it is feasible.

Requirement · Concept · Feasibility

02

Design & Qualification

Lock the design, prepare DQ, and run FAT before the asset leaves for site — then SAT on your floor.

DQ · FAT · SAT

03

Execute & Hand over

Install, qualify, train and release to production — with operators available when the line must keep running.

IQ / OQ / PQ · Training · Production

Facility & lines

Sterile. Qualified.

Facility design, construction support and validation — so the room, the utilities and the line arrive as one system. Five sterile formats we build, upgrade and support.

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01 · Vial

Vial filling

Glass vial wash → fill → stopper → flip-off cap. Sterile injectables ready for qualification.

02 · PFS

Pre-filled syringes

PFS filling and assembly with PLC / HMI and SCADA options for batch control.

03 · BFS

Blow-fill-seal

BFS forming, filling and sealing in one closed cycle — supply, upgrade and critical maintenance.

04 · Cartridge

Cartridge filling

Cartridge lines for insulin and specialty parenteral formats, from install to handover.

05 · Ampoule

Ampoule filling

Glass ampoule fill and seal lines with operators and AMC cover on the floor.

Automation

Upgrade the line you already own.

Mechanical rebuilds, controls modernisation and SCADA integration — without a full replacement. Intelligence and support engineered onto the assets already on your floor.

01 · Controls

Intelligence on the line

Batch visibility, audit trails and stable running — engineered onto the assets you already run.

SCADA · PLC · HMI
02 · Mechanical

Rebuild. Align. Restore.

Critical maintenance and mechanical upgradation for filling lines that must keep running.

Rebuild · Alignment · Restore
03 · Integration

Modernise without replace

Keep the frame. Replace weak points — mechanics, controls and SCADA — to today’s audit bar.

Upgrade · Retrofit · Qualify
04 · O & M

Support that stays on site

Operators, preventive maintenance, breakdown cover, AMC and piece-rate contracts.

Operators · AMC · Breakdown

Our clients

Trusted on the floor.

Partners across sterile manufacturing who rely on Aryan Prajwal for lines, upgrades and support.

Micro Tools Microtools
BRIO Pharmatech Briopharmatech
Aspure Aspure
Sanzyme Sanzyme
Protaxis Biosolutions Protaxis
Promea Promea

Partner in growth

Tell us the line.

Share the format, capacity and timeline. We will come back with the right path — turnkey, upgrade, refurbished or O&M.

Phalguna Towers, Bowrampet,
Hyderabad 500043

+91 81255 55134 srikanth.chilukuri@aryanprajwal.com
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Aryan Prajwal Life Sciences Pvt Ltd · Pharmaceutical manufacturing equipment, automation & facility planning